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Mastering the satin stitch embroidery on knits with the PFAFF creative icon 2

by Olesya Lebedenko

Yesterday, I added personality to a T-shirt by embroidering sleeves and shared step-by-step hooping, stabilizer tips, and font choices for crisp results. Today, I’m back with a fresh T-shirt and a brand-new embroidery challenge: the satin stitch. While it may look bold and beautiful, satin stitching on lightweight knits like T-shirts can be tricky without the proper setup. Thankfully, the PFAFF creative icon 2, combined with just a few thoughtful techniques, makes it effortless.

The gray cotton T-shirt features a satin stitch design embroidered on the left chest and sleeve. The design includes the word “espresso” surrounded by scattered coffee beans in brown thread. The machine’s screen and needle arm are visible in the background, with thread spools placed on top. The embroidery hoop is positioned beside the machine.

Adding a personal touch to a gray cotton T-shirt

Before we start stitching, here’s a tip from experience: skip the tear-away stabilizer. Tear-away just doesn’t cut it on stretch knits—it can rip during stitching, letting the fabric fall into the bobbin area and possibly ruining both your design and your mood! And while it might seem like stacking multiple layers of stabilizer could help, that approach often causes more harm than good—bulky layers can shift, pucker, or distort the embroidery. With knits, less is more—a single layer of quality light sew-in interfacing (like Pellon 910 or similar) will give you the smooth, professional results you’re looking for.

Top-left image: Wrong side of embroidery stitched with tear-away stabilizer. The espresso-themed design, with text and coffee beans in brown thread, is puckered and less defined.Top-right image: Front view of the same design on knit fabric using tear-away stabilizer. Stitches appear uneven, with distortion in the text and surrounding motifs. Bottom-left image: Wrong side of embroidery using lightweight sew-in interfacing. The stabilizer is still attached, but the fabric shows significantly less puckering and cleaner design lines. Bottom-right image: Front view of the design embroidered with sew-in interfacing. The satin stitches are smooth, with precise, crisp edges and no distortion. The comparison highlights that sew-in interfacing offers superior support for embroidery on stretch fabrics compared to tear-away stabilizer.

Comparing machine embroidery results on knit fabric using tear-away and sew-in stabilizers.

Ready to create crisp satin stitch details that shine? Let’s dive into this new T-shirt with confidence and creativity!

Let’s begin by setting up the PFAFF creative icon 2, just like before. From the welcome screen, tap Embroidery Mode, clear the embroidery arm and remove the hoop if attached, then press OK to let the machine calibrate. Load your bobbin, thread the machine, and attach the 6D The Dynamic Spring Foot.

Next, select the 120 x 120mm creative square hoop from the list and get it ready for the scan. Now, it’s time to prep the T-shirt—and here’s where we introduce a small change. Unlike the previous designs, which were smaller and lighter, today’s satin stitch motif demands more structure to keep the fabric smooth and supported throughout the stitching. That’s why I’m using a lightweight sew-in interfacing like Pellon 910. Baste or temporarily secure it to the wrong side of the T-shirt before hooping. It will provide just the right amount of support without making the shirt feel stiff.

For extra crispness and to prevent stretching during stitching, give your T-shirt a light mist of Best Press spray and press it with an iron. This simple step helps “tame” the fabric, making it easier to handle under the needle and helping those gorgeous satin stitches sit beautifully on the surface.

We’re using the same hooping process as before—easy and reliable. Start by prepping your T-shirt with Best Press spray to gently stiffen the fabric and reduce stretch. Then, baste with Odif 505 or lightly pin a piece of Lightweight Sew-In Interfacing (Pellon#910 or similar) to the wrong side of the shirt where you want to place the embroidery. This takes the place of a cut-away stabilizer and provides just the right amount of support for satin stitches on a T-shirt without adding bulk.

Place the hooped area in the PFAFF creative 120 Square Hoop (120 x 120 mm) as we did in earlier posts, Hooping T-shirts made easy: embroidery TIPS with the PFAFF creative icon 2.

Remember to keep your T-shirt just slightly loose in the hoop. Avoid pulling or stretching the fabric, as that can lead to puckering or distortion during stitching.

This GIF demonstrates proper hooping technique using the PFAFF 120x120 hoop on a gray T-shirt. A hand wearing a quilting glove gently touches the fabric inside the hoop to show that the fabric is not stretched or taut, helping to prevent puckering or distortion during machine embroidery.

Close-up of a gray T-shirt hooped in a PFAFF 120×120 hoop, with a gloved hand gently pressing the fabric to show it is slightly loose—not stretched—for embroidery.

Add a piece of PFAFF Aqua Magic Stabilizer or PELLON Sol-U-Film on top as a water-soluble topper, tape the corners to keep it slightly loose, and you’re all set to move to the next step—design selection!

A pair of gloved hands gently places a piece of clear water-soluble stabilizer over a gray T-shirt hooped in a PFAFF 120x120 embroidery hoop. The stabilizer is left slightly loose, and masking tape is applied to secure the corners. This GIF demonstrates how to place the film on top and secure it with masking tape. Hands wearing quilting gloves gently place a piece of clear water-soluble stabilizer over a gray T-shirt hooped in a PFAFF 120x120 embroidery hoop. The stabilizer is left slightly loose, and masking tape is applied to secure the corners.

Close-up of placing a piece of clear water-soluble stabilizer over a gray T-shirt hooped in a PFAFF 120×120 embroidery hoop. The stabilizer is left slightly loose, and masking tape is applied to secure the corners.

All set and ready to stitch—let’s jump in! Just like yesterday, tap Edit Design on the screen, but this time, scroll to the Kitchen category. I’ve picked two designs for today’s project: #18 and #23. And yes, I’m a coffee lover, so today’s T-shirt is for coffee fans! I tapped #23 twice because, honestly, there’s no such thing as too many coffee beans, especially in beautiful satin stitches!

Here’s a little tip I always share: select your hoop size before choosing a design. The reason? The PFAFF creative icon 2 is smart: it automatically adjusts the design to the perfect size for your selected hoop. Of course, you can resize it manually, but loading the design after selecting the hoop keeps everything precise and frustration-free.

Once your hoop is scanned, you’ll see your design placement clearly displayed on the screen. You can easily reposition or rotate the design using your finger or stylus—another reason I love this machine!

When you’re happy with the placement, tap the GO icon and press Start on the machine. Time to sit back and enjoy the magic—watching it stitch is one of the best parts of the whole process!

The machine will pause once to ask you to trim the thread tail—a helpful pop-up will appear to remind you. Just snip and press Start again.

And just like that—in about five minutes—you’ll have a fabulous coffee-inspired T-shirt, ready to wear! Gently unhoop the fabric, and let’s keep going… we’ve got a sleeve to decorate with even more beans!

The screen of the PFAFF creative icon 2 embroidery and sewing machine displays the built-in embroidery library with the Kitchen collection opened. Design #23 from the collection is selected. The selected hoop is PFAFF creative 120 Square Hoop (120 x 120 mm) with 6D Dynamic Spring Foot enabled

The PFAFF creative icon 2 sewing machine, with a 10.1-inch capacitive touch screen in Embroidery Edit mode

PFAFF creative icon 2 set up for front shirt’s side with designs #18 and 23 from the Kitchen collection centered on the screen. Selected hoop is PFAFF creative 120 Square Hoop (120 x 120 mm), 6D Dynamic Spring Foot activated. The screen shows the design positioned and ready for stitch-out.

The PFAFF creative icon 2 sewing machine 10.1-inch capacitive touch screen in Embroidery Edit mode

The front side of the t-shirt is hooped in the PFAFF creative 120 Square Hoop (120 x 120 mm) with Sew-in interfacing from the back and topped with PFAFF Aqua Magic Stabilizer (or Pellon Sol-U-Film), secured with masking tape. A 40wt polyester thread is being stitched using the PFAFF 6D Dynamic Spring Foot, with the machine needle working precisely through the stabilizer layers.

Embroidery process in action on the front left side of a gray T-shirt using the PFAFF creative icon 2 sewing and embroidery machine.

Let’s hoop the sleeve the same way we did yesterday—quick and easy! This time, though, I wanted to show you how satin stitch embroidery looks when stitched onto a T-shirt sleeve. It’s such a lovely detail—small, but full of character, and it instantly adds that handmade charm we all love.

To make it flow nicely along the curve of the sleeve, we tap Edit Design, remove design #18, and rotate the coffee beans so they dance along the edge. Just that slight tweak, and suddenly it looked correctly positioned on the sleeve.

And before we begin stitching, here’s one of our favorite tools—the built-in projector. With just a tap, we can preview exactly where the design will land. It gives that extra peace of mind and helps make sure everything is perfectly placed before we press start.

Once we’re happy with the layout, we tap the GO icon and press the Start button. Time to sit back and enjoy as the PFAFF creative icon 2 works its magic!

The sleeve is securely framed in a 120x120 hoop, stabilized with white sew-in interfacing at the back and covered with a layer of clear water-soluble topping. The sleeve fabric and topping are held firmly in place with masking tape at all four corners of the hoop to ensure no shifting during stitching. The embroidery is in progress.

PFAFF Creative Icon 2 in action, embroidery design#23 “coffee beans” on the gray sleeve of a t-shirt.

Now let’s give our T-shirt its final touches. Trim away any excess interfacing from the back, then gently rinse away the film topper with warm water from the front and sleeve. You’ll be left with a beautifully clean, crisp design that feels soft and smooth against your cotton tee. Finish with a light press from the back—and just like that, your T-shirt is ready to wear and show off!

We’ve stitched something fun this week, and I hope you’re feeling inspired to try your own embroideries. I wholeheartedly encourage you to try out these tips, play with new design combinations, and create personalized T-shirts for the special people in your life—all with the remarkable PFAFF creative icon 2.

Stay creative,
Olesya

This is part 4 of 4 in this series

Go back to part 3: How to machine embroider text on knits on the PFAFF creative icon 2

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