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Finish off those windmill blocks with beautiful machine applique stitching

Finish off those windmill blocks with beautiful machine applique stitching

by Paul Leger

Yesterday, thanks to well-made tools such as the OLFA Rotary Circle Cutter and the Oliso PROTM TG1600 Pro Plus Smart Iron, the first part of the windmill block construction was easily completed.

Today, along with my sewing machine, I’ll use my OLFA 45mm SplashTM Handle Rotary Cutter  and OLFA 6″ x 12″ Frosted Acrylic Ruler.

A blue handled rotary cutter on a frosted acrylic ruler. OLFA Rotary Circle Cutter, OLFA 45mm Splash™ Handle Rotary Cutter, OLFA 6” x 12” Frosted Acrylic Ruler, Oliso PRO™ TG1600 Pro Plus Smart Iron

OLFA 45mm rotary cutter and OLFA 6” x 12” acrylic ruler

With the large and small half-circles fused to the green background fabric squares, the next step in completing the block is to add a decorative stitch along the curved edges.

There are many decorative stitches you could use here, but I like to use a double blanket stitch when doing raw edge applique by machine.

The edges of the red and yellow fabric half-circles are secured to the green background fabric with a double blanket stitch. OLFA Rotary Circle Cutter, OLFA 45mm Splash™ Handle Rotary Cutter, OLFA 6” x 12” Frosted Acrylic Ruler, Oliso PRO™ TG1600 Pro Plus Smart Iron

Half-circle windmill block with edges of the half circles stitched with a double blanket stitches.

Before I start sewing a decorative edge stitch, I put a clear presser foot, such as a satin stitch or applique foot (also referred to as an open toe foot) on my machine.

Once I’ve selected the double blanket stitch, I also:

  • move the needle as far to the right as possible
  • reduce the stitch length to a two (2) setting
  • reduce the stitch width to a two (2) setting

The reason I move the needle far to the right is I find it easier to stitch along the curve by following the edge of the foot, rather than trying to keep the curve centered in the middle of the foot.

As to why I prefer a smaller stitch length and width, it’s because I like the way a smaller stitch length and width make a nicer edge finish.

A decorative stitch is sewn along the outer edge of a red half-circle fused to green fabric. OLFA Rotary Circle Cutter, OLFA 45mm Splash™ Handle Rotary Cutter, OLFA 6” x 12” Frosted Acrylic Ruler, Oliso PRO™ TG1600 Pro Plus Smart Iron

Sew a decorative stitch along the outer edge of the half-circle.

Using a coordinating-colored thread, sew along the edges of both the inner and outer half-circles.

A double blanket stitch is used to secure a yellow and a red fabric half-circle to a green background fabric. OLFA Rotary Circle Cutter, OLFA 45mm Splash™ Handle Rotary Cutter, OLFA 6” x 12” Frosted Acrylic Ruler, Oliso PRO™ TG1600 Pro Plus Smart Iron

Sew the half-circle edges with a double blanket stitch.

The next step in completing the blocks is to add the triangle corner piece.

Draw a diagonal line from corner to corner on the wrong sides of the (16) 4” x 4” red fabric squares we cut on Monday.

A diagonal line is drawn on the wrong side of the red fabric squares using a ruler and pen. OLFA Rotary Circle Cutter, OLFA 45mm Splash™ Handle Rotary Cutter, OLFA 6” x 12” Frosted Acrylic Ruler, Oliso PRO™ TG1600 Pro Plus Smart Iron

Draw a diagonal line on the wrong side of each of the 4” x 4” fabric squares.

Next, with right sides together, place a 4” x 4” fabric square on the corner of each background fabric square, matching edges. Sew along the diagonal line on the 4” x 4” square.

A red 4” fabric square is placed on the corner of a green background fabric square and a seam is sewn on the drawn diagonal line. OLFA Rotary Circle Cutter, OLFA 45mm Splash™ Handle Rotary Cutter, OLFA 6” x 12” Frosted Acrylic Ruler, Oliso PRO™ TG1600 Pro Plus Smart Iron

Sew a straight seam along the diagonal line on each 4” x 4” square.

Using your OLFA rotary cutter and OLFA 6” x 12” ruler, cut away the excess fabric ¼” from the seam line towards the outer corner of the block.

The excess fabric is cut away ¼” from the seam towards the outer corner of the block using a rotary cutter and ruler. OLFA Rotary Circle Cutter, OLFA 45mm Splash™ Handle Rotary Cutter, OLFA 6” x 12” Frosted Acrylic Ruler, Oliso PRO™ TG1600 Pro Plus Smart Iron

Cut excess fabric away ¼” from seam towards the outer corner of the block.

Open the fabric and press the corner triangle towards the outer edge of the block.

The red fabric is pressed towards the outer edge of the green background block with an iron. OLFA Rotary Circle Cutter, OLFA 45mm Splash™ Handle Rotary Cutter, OLFA 6” x 12” Frosted Acrylic Ruler, Oliso PRO™ TG1600 Pro Plus Smart Iron

Press the corner triangle towards the outer edge of the block.

With all the pressing completed, so are the blocks!

A completed green, red, and yellow half-circle windmill block. OLFA Rotary Circle Cutter, OLFA 45mm Splash™ Handle Rotary Cutter, OLFA 6” x 12” Frosted Acrylic Ruler, Oliso PRO™ TG1600 Pro Plus Smart Iron

A completed block.

The OLFA 45mm SplashTM Handle Rotary Cutter  and the OLFA 6″ x 12″ Frosted Acrylic Ruler definitely came in handy to finish these blocks. Having the right tools makes creating so much faster and easier.

Tomorrow, I’ll assemble the quilt top from the blocks created this week and show additional possible layouts using the blocks. It’s amazing to see the effects the arrangement and rotation of the half-circle windmill blocks can have on the overall appearance of a quilt! Come back tomorrow to see some of the options!

This is part 4 of 5 in this series

Go back to part 3: Three critical tips for fusing (ask me how I know!)

Go to part 5: Use your quilt rulers for quilt marking!

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